PCM
Maintenance Planning and Control
PCM · Asset management · Performance indicators · Operational reliability
Context
Structuring Maintenance Planning and Control systems to reduce failures, increase operational availability and control maintenance costs.
Challenge
Industrial operations suffer from excessive corrective maintenance, low failure predictability, lack of indicators, inefficient planning and productivity losses.
Approach
Asset survey and criticality, preventive and predictive plans, maintenance KPIs, resource planning and integration between maintenance, operation and industrial management.
Deliverables
- - Master Maintenance Plan
- - Asset registration and hierarchy
- - Preventive and predictive plans
- - Performance indicators: MTBF, MTTR and availability
- - Operating procedures and checklists
- - Maintenance and shutdown schedule
- - Management reports and technical documentation
Expected results
- - Reduced failures and unplanned downtime
- - Greater operational availability of assets
- - Cost control and predictability for maintenance
- - Increased operational reliability
- - Better resource management and planning
- - Longer service life for industrial equipment
